Value Calculator


We know schedules are all about your bottom line. Saving you time and money is our goal. Fill in your own numbers on the value calculator and see for yourself how much Neo can save you. It’s not just about longer life of work rolls. It’s about less down time, more flexibility and a better quality product for your end customer.


Tool Options

Units: Currency:

What is your cost per hour of cold mill downtime, due to a work roll change?

USD

How long does each roll change take?

minutes

Total cost of downtime for one roll change:

1,000

USD

 

What is your labor rate for chocking and de-chocking a roll?

per hour

How long does it take to de-chock and re-chock one work roll?

minutes

Total labor cost of a pair of work rolls for de- and re-chocking:

50

USD

 

What is the machine rate for roll grinding?

per hour

How long does it take to grind one work roll?

minutes

Total machining cost to grind a pair of work rolls:

150

USD

 

What is your cost to EDT one work roll? (enter 0 if you do not EDT work rolls)

USD

Total cost to EDT a pair of work rolls:

600

USD

 

What is your price for a new work roll?

USD

What is your average weight of a scrapped work roll?

pounds

Weight of scrapped work roll:

5.36

tons

What is the scrap value per ton for roll material?

USD/ton

Scrap value of used work roll:

2,948

USD

What is your usable stock of a new work roll?

inches

Value of stock per 0.001:

11

USD

What is the average amount of stock removed per roll grind?

inches

Total cost of stock removed for a pair of work rolls per occurrence:

151

USD

 

TOTAL mill cost per roll change (estimate):

1,951

USD

 

What is the cost of commercial chrome plating per roll?

USD

Campaign lengthening factor:

4

 

Number of roll changes saved per chrome occurrence:

3

 

 

Net benefit of a pair of work rolls being chromed (estimate):

5,454

USD

 

The above calculation is an estimate only. Actual results may vary.

Data submitted on this page is not maintained or saved by Neo.

Benefits

Don’t take our word for it;
read what others have to say.

"It has been a pleasure for over 12 years now to deal with Neo Industries. Neo has provided outstanding work on EDT texturing and chrome plating our rolls. Their delivery and customer service cannot be beat. We look forward to many more years in dealing with this outstanding company."

- Mike Meadows, Plant Manager − Double G Coatings, Inc.