Value Calculator
We know schedules are all about your bottom line. Saving you time and money is our goal. Fill in your own numbers on the value calculator and see for yourself how much Neo can save you. It’s not just about longer life of work rolls. It’s about less down time, more flexibility and a better quality product for your end customer.
Tool Options
Units: Currency:What is your cost per hour of cold mill downtime, due to a work roll change? |
USD |
|
How long does each roll change take? |
minutes |
|
Total cost of downtime for one roll change: |
1,000 |
USD |
What is your labor rate for chocking and de-chocking a roll? |
per hour |
|
How long does it take to de-chock and re-chock one work roll? |
minutes |
|
Total labor cost of a pair of work rolls for de- and re-chocking: |
50 |
USD |
What is the machine rate for roll grinding? |
per hour |
|
How long does it take to grind one work roll? |
minutes |
|
Total machining cost to grind a pair of work rolls: |
150 |
USD |
What is your cost to EDT one work roll? (enter 0 if you do not EDT work rolls) |
USD |
|
Total cost to EDT a pair of work rolls: |
600 |
USD |
What is your price for a new work roll? |
USD |
|
What is your average weight of a scrapped work roll? |
pounds |
|
Weight of scrapped work roll: |
5.36 |
tons |
What is the scrap value per ton for roll material? |
USD/ton |
|
Scrap value of used work roll: |
2,948 |
USD |
What is your usable stock of a new work roll? |
inches |
|
Value of stock per 0.001: |
11 |
USD |
What is the average amount of stock removed per roll grind? |
inches |
|
Total cost of stock removed for a pair of work rolls per occurrence: |
151 |
USD |
TOTAL mill cost per roll change (estimate): |
1,951 |
USD |
What is the cost of commercial chrome plating per roll? |
USD |
|
Campaign lengthening factor: |
4 |
|
Number of roll changes saved per chrome occurrence: |
3 |
|
Net benefit of a pair of work rolls being chromed (estimate): |
5,454 |
USD |
The above calculation is an estimate only. Actual results may vary.
Data submitted on this page is not maintained or saved by Neo.
Benefits
Don’t take our word for it;
read what others have to say.
"It has been a pleasure for over 12 years now to deal with Neo Industries. Neo has provided outstanding work on EDT texturing and chrome plating our rolls. Their delivery and customer service cannot be beat. We look forward to many more years in dealing with this outstanding company."